Manufacturing of magnesium/aluminum bimetallic ring components by friction stir assisted simultaneous forging and solid-state joining

Mounarik Mondal; Soumyabrata Basak; Hrishikesh Das; Sung-Tae Hong; Howook Choi; Ju-Won Park; Heung Nam Han

doi:10.1007/s40684-020-00244-0

Manufacturing of magnesium/aluminum bimetallic ring components by friction stir assisted simultaneous forging and solid-state joining

Mounarik Mondal, Soumyabrata Basak, Hrishikesh Das, Sung-Tae Hong, Howook Choi, Ju-Won Park, Heung Nam Han

Mechanical Engineering and Design

Research output: Contribution to journal › Article › peer-review

12 Citations (Scopus)

Abstract

A bimetallic ring component is forged by a friction stir assisted forging (FS-forging). A cylindrical bimetallic blank, magnesium AZ31 cylinder (Mg core) tightly fitted inside an aluminum 6061-T6 tube (Al skin), is used. In the FS-forging, the frictional heat and stirring of rotating tool forge the blank into a desired shape, while simultaneously generate a solid-state joint between the Mg core and the Al skin, without additional external heating, as confirmed by the microstructural analysis and mechanical tests. The microstructural analysis also shows that the characteristics of the solid-state joint can be different depending on the process parameters.

Original language	English
Pages (from-to)	1429-1438
Number of pages	10
Journal	International Journal of Precision Engineering and Manufacturing-Green Technology
Volume	8
Issue number	5
DOIs	https://doi.org/10.1007/s40684-020-00244-0
Publication status	Published - 2 Jul 2020

Keywords

Forging
Intermetallics
Solid-state joining
friction stir welding

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

Access to Document

10.1007/s40684-020-00244-0

Cite this

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title = "Manufacturing of magnesium/aluminum bimetallic ring components by friction stir assisted simultaneous forging and solid-state joining",

abstract = "A bimetallic ring component is forged by a friction stir assisted forging (FS-forging). A cylindrical bimetallic blank, magnesium AZ31 cylinder (Mg core) tightly fitted inside an aluminum 6061-T6 tube (Al skin), is used. In the FS-forging, the frictional heat and stirring of rotating tool forge the blank into a desired shape, while simultaneously generate a solid-state joint between the Mg core and the Al skin, without additional external heating, as confirmed by the microstructural analysis and mechanical tests. The microstructural analysis also shows that the characteristics of the solid-state joint can be different depending on the process parameters.",

keywords = "Forging, Intermetallics, Solid-state joining, friction stir welding",

author = "Mounarik Mondal and Soumyabrata Basak and Hrishikesh Das and Sung-Tae Hong and Howook Choi and Ju-Won Park and Han, {Heung Nam}",

year = "2020",

month = jul,

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doi = "10.1007/s40684-020-00244-0",

language = "English",

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Manufacturing of magnesium/aluminum bimetallic ring components by friction stir assisted simultaneous forging and solid-state joining. / Mondal, Mounarik; Basak, Soumyabrata; Das, Hrishikesh et al.
In: International Journal of Precision Engineering and Manufacturing-Green Technology, Vol. 8, No. 5, 02.07.2020, p. 1429-1438.

Research output: Contribution to journal › Article › peer-review

TY - JOUR

T1 - Manufacturing of magnesium/aluminum bimetallic ring components by friction stir assisted simultaneous forging and solid-state joining

AU - Mondal, Mounarik

AU - Basak, Soumyabrata

AU - Das, Hrishikesh

AU - Hong, Sung-Tae

AU - Choi, Howook

AU - Park, Ju-Won

AU - Han, Heung Nam

PY - 2020/7/2

Y1 - 2020/7/2

N2 - A bimetallic ring component is forged by a friction stir assisted forging (FS-forging). A cylindrical bimetallic blank, magnesium AZ31 cylinder (Mg core) tightly fitted inside an aluminum 6061-T6 tube (Al skin), is used. In the FS-forging, the frictional heat and stirring of rotating tool forge the blank into a desired shape, while simultaneously generate a solid-state joint between the Mg core and the Al skin, without additional external heating, as confirmed by the microstructural analysis and mechanical tests. The microstructural analysis also shows that the characteristics of the solid-state joint can be different depending on the process parameters.

AB - A bimetallic ring component is forged by a friction stir assisted forging (FS-forging). A cylindrical bimetallic blank, magnesium AZ31 cylinder (Mg core) tightly fitted inside an aluminum 6061-T6 tube (Al skin), is used. In the FS-forging, the frictional heat and stirring of rotating tool forge the blank into a desired shape, while simultaneously generate a solid-state joint between the Mg core and the Al skin, without additional external heating, as confirmed by the microstructural analysis and mechanical tests. The microstructural analysis also shows that the characteristics of the solid-state joint can be different depending on the process parameters.

KW - Forging

KW - Intermetallics

KW - Solid-state joining

KW - friction stir welding

U2 - 10.1007/s40684-020-00244-0

DO - 10.1007/s40684-020-00244-0

M3 - Article

SN - 2288-6206

VL - 8

SP - 1429

EP - 1438

JO - International Journal of Precision Engineering and Manufacturing-Green Technology

JF - International Journal of Precision Engineering and Manufacturing-Green Technology

IS - 5

ER -